HOGI Flat metal iron hoop clamp bending forming machine
Machine Name: HOGI Flat iron clamp machine (also known as: clamp forming machine, clamp machine, fully automatic clamp forming machine) is suitable for traffic clamps, power clamps, photovoltaic clamps, seismic bracket clamps, and supports various types of clamp production needs.
Model: 50-5 type, 60-6 type,80-8 type,100-8 type,100-10 type,120-8 type,150-10 type......Customizable.
Application Industry: Fully automatic CNC flat iron clamp forming machine factory direct supply, multi-station double head clamp machine customized version, clamp machine bending, cutting and punching all-in-one machine, CNC stainless steel bending, cutting and forming machine.
Flat iron CNC clamp punching forming machine is a mechanical equipment, which is mainly used for punching, bending, forming and other processing operations on flat iron. The equipment adopts CNC technology and can realize automatic processing through programming, which greatly improves production efficiency and product quality.
Technical Service: The working principle of the flat iron hoop forming machine is to straighten, bend, punch, stamp, hydraulically cut and other processing operations on the flat iron through the pressure and movement of the upper and lower molds, the operation of the cutting tool and the adjustment of the positioning device to meet the processing needs of flat iron in different industrial fields.
HOGI CNC 4 ROLL PLATE ROLLING MACHINE 4ROLLER OVAL ELLIPTICAL PLATE BENDING MACHINE
This system supports multiple language options.
It features an automatic roll forming calculation program.
First, input the plate thickness and the desired inner radius value for the roll.
Then press the roll calculation button to automatically generate roll forming data.
One-click generation of automatic roll forming processes.
This is the roll forming process flowchart.
Since different plates have varying yield strengths,
we include a data compensation function.
After compensation, the roll forming data becomes more precise, resulting in a rounder bend.
Press the auto switch and tap Start on the screen.
After startup, a material alignment process occurs.
Feed the plate up and align it.
Tap to confirm alignment.
The automatic rolling program will then commence.
Save the parameters. For subsequent identical products,
simply retrieve the corresponding saved parameters to achieve perfect rolling in one pass.
Additionally, our system supports mobile remote control for more convenient debugging.
II. Methods for Bending Oval Elliptical in Plate Rolling Machines
1. Adjusting plate rolling machine parameters. Based on the characteristics of the sheet metal, the performance of the rolling machine, and operating requirements, the parameters of the plate rolling machine can be adjusted to better suit the material properties and ensure the quality of the rolling process.
2. Replacing the rollers. When the rollers are severely worn or lack sufficient strength, they need to be replaced promptly to ensure the rolling quality of the plate rolling machine.
3. Adjusting the rolling force. Uneven rolling force in the plate rolling machine can lead to ovality; therefore, the rolling force needs to be adjusted to be uniform based on the material properties and rolling requirements.
4. Strengthening plate rolling machine operating procedures. Improper operation of the plate rolling machine can lead to ovality; therefore, operating procedures need to be strengthened to prevent the occurrence of ovality.
The above are some common measures for addressing ovality in plate rolling machines, but the specific treatment methods need to be selected and adjusted according to the actual situation.
HOGI fully automatic CNC four-roll plate rolling machine, uses an IoT Industry 4.0 CNC system. The upper and lower rollers have dual drives. Next, let's look at the on-site plate rolling and debugging process. The customer first performs laser cutting. We input the plate thickness and radius into the CNC system. The system automatically calculates the rolling program. Place the plate between the rollers and adjust the distance between the rollers. Press the start button, and the system confirms the material. 1. Material Alignment Raise the left roller of the plate rolling machine to the calculated position, feed the plate into the opening between the upper and lower rollers of the plate rolling machine and align it with the left roller. The lower roller rises, clamping the plate, and material alignment is complete. 2. Pre-bending After the plate is aligned, the left roller descends to the zero position, and the plate moves backward to a position equidistant from the vertical center of the upper and lower rollers. The right roller rises to perform end pre-bending. 3. Rolling After pre-bending, the right roller descends, the plate moves forward, and the left roller rises. After continuous rolling, when the tail end of the plate reaches the center of the right roller, the rolling stops, and end pre-bending is performed. 4. End Pre-bending Raise the left roller and continue rolling until the end of the plate reaches the vertical center line of the lower roller, completing the end pre-bending. 5. Sealing The left roller descends to the calculated data. Then the right roller rises to the calculated data, the upper and lower rollers reverse drive, and the plate moves backward to the center of the left roller and stops, completing the final rolling.
