In today’s highly competitive manufacturing industry, efficient and accurate processing equipment has become the key to improving the competitiveness of enterprises. Today, we will take a deep look at a highly innovative and practical mechanical equipment – a multifunctional automatic hydraulic punching and curling machine for the cylindrical vibrating screen fan housing.
1. Equipment features highlight excellent performance
-Precise drive to ensure quality
Each station of this equipment is driven by a servo motor, achieving extremely high precision and repeatability. The servo motor can accurately control the position and speed, ensuring that each processing step is accurate and correct, greatly reducing the scrap rate. For example, in a fan manufacturing company, after using this equipment, the product failure rate was reduced from 5% to less than 1%, saving a lot of costs for the company.
-Intelligent program, efficient and convenient
The molding configuration saving function is a highlight of the equipment. When changing the workpiece, you only need to call up the corresponding program, which greatly reduces the difficulty and time of debugging, and at the same time enhances the consistency of production products. According to statistics, after using this function, the debugging time is shortened by an average of 70%, greatly improving production efficiency.
-Pre-bending function, improve the yield rate
During the curling process, the added pre-bending function is particularly important for rolling materials such as stainless steel. It can improve the yield rate and reduce material waste. Taking a stainless steel product company as an example, after using this equipment to roll stainless steel workpieces, the yield rate increased by 20%, which brought significant economic benefits to the company.
-Powerful spindle, efficient punching
The spindle is equipped with a high-power servo motor and a star reducer, which provides a strong guarantee for the punching efficiency and the accuracy of the indexing. The high-power servo motor can provide powerful power to make the punching process faster and more efficient. In actual application, the punching speed of this equipment is more than 30% higher than that of traditional equipment.
-Strong technical support
The annual production of about 100 units of this type of machine fully demonstrates the strength and technical level of the manufacturer. This means that the company has rich production experience and strong technical support, and can provide customers with high-quality products and after-sales service.
-Stable support, precise processing
The support device adopts oil cylinder support, which has strong support force and small radial swing when the workpiece rotates. This ensures the stability of the workpiece during processing and improves the processing accuracy. In actual production, the size deviation of the workpiece processed by this equipment is less than 0.1mm, which is much higher than the industry standard.
-Convenient adjustment, stable flanging
The flange width adjustment adopts a step-type module, the flanging width is more stable, and the adjustment is more time-saving. The operator can quickly and accurately adjust the flange width to meet the processing needs of workpieces of different sizes.
-Humanized design, easy to operate
The corner star reducer is adopted to make the machine height lower and more convenient for operation. This design takes into account the actual needs of the operator, reduces the difficulty of operation, and improves work efficiency.
2. Equipment parameters show strong strength
-The power type is 380v three-phase 5-wire to ensure stable operation of the equipment.
-The equipment weighs 4.8t, showing its sturdy structure and reliable performance.
-The total power of the equipment is 15kw, which can not only meet the needs of efficient processing, but also save energy to a certain extent.
-It has multiple functions such as flanging, pulling, punching, and curling to meet different processing needs.
-The processing size of the equipment is 250-1300MM, and the processing thickness is 0.6-6mm, which has a wide range of applications.
-The rib size of the equipment is within 200mm from the center of the rib of the flanging flange. The control method is PLC touch screen, and the operation is simple and intuitive.
-The number of punching holes is 0-100, which meets personalized needs.
-The driving method is hydraulic, with strong power and stability.
-The equipment specifications are 2900x2200x1700mm, which occupies a reasonable space and is easy to install and use.
3. Future Outlook
The emergence of the multifunctional automatic hydraulic punching, curling and flanging machine for cylindrical vibrating screen fan housing has brought new opportunities and challenges to the manufacturing industry. With the continuous advancement of science and technology, we believe that this equipment will continue to be optimized and upgraded to provide enterprises with more efficient and accurate processing solutions. At the same time, it will also promote the entire manufacturing industry to develop in the direction of intelligence and automation, and make greater contributions to the prosperity of the industry.
In short, this multifunctional automatic hydraulic punching, curling and flanging machine has become an ideal choice for processing cylindrical workpieces such as fan housings with its excellent performance, powerful functions and convenient operation. It will help enterprises improve production efficiency, improve product quality and achieve sustainable development.
